ScreenerKing

Design Studio
Custom screening solutions — designed live, built to spec

Design Your Screening Solution

Interactive tools for configuring custom screening equipment. Work with your rep to design exactly what you need — see it drawn in real time.

Live

Spacing Frame

Configure outspout length, direction, downspout angle, frame diameter, and height. Full line-art rendering with dimension callouts.

Interactive 7 Machine Sizes Outspout + Downspout Quote Ready
Live

Perforated Plate

Design hex-pattern perforated plates with exact hole counts. Matches SolidWorks output — CNC-ready specs with zero partial holes.

Exact Counts Hex 60° Pattern Open Area % Cut Length
Live

Screen Capacity Calculator

VSMA-based screen sizing. Select material, feed rate, and screen config — get the right machine recommendation with full factor breakdown.

VSMA Method 130+ Materials 9 Factors Quote Ready
Live

Counterweight Optimizer

Get recommended lead angle, weight settings, and amplitude for your material. Animated flow pattern shows how material moves across the screen.

Animated Lead Angle Weight Settings Troubleshooting
Live

Mesh Size Converter

Convert between mesh number, microns, inches, and mm. Includes wire diameter, open area, and standard sieve equivalents.

30 ASTM Sizes Tyler & ASTM Open Area
SWECOSK
Live

Brand Cross-Reference

Find ScreenerKing replacement parts that fit your Sweco, Kason, Midwestern, Russell Finex, or VibraScreener equipment.

8 Brands Part Lookup Direct Fit
Live

Maintenance Scheduler

Build a custom maintenance schedule for your screener. Track screen life, bearing lubrication, spring inspections, and replacement intervals.

Printable PM Schedule Checklists
Live

Particle Size Analyzer

Enter sieve analysis data and visualize your particle size distribution. Get recommended screen openings and predict screening efficiency.

PSD Curves D10/D50/D90 Cut Point
Live

3D Screen Visualizer

Interactive 3D model of your configured screener. Rotate, zoom, and inspect. See particle flow simulation in real time.

Three.js 3D Particle Flow Cross-Section
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Live

Cost-Per-Ton Calculator

Compare screen media costs over time. Wire mesh vs polyurethane vs rubber — factor in screen life, downtime, and replacement labor.

TCO Analysis Media Comparison ROI Calculator